Start Here

How do you Change, Replace, or Install Broken 1992-1999 Chevrolet Suburban Headlight Assembly Replacement

Fits years: 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999

All Chevrolet Suburban for sale

Looking for the part mentioned in this article?
Please click here to tell us what you’re looking for, we’ll contact you within the next few hours with price and availability.

Tools required:
  • 5mm socket/ratchet

Step 1: Remove the two 5mm bolts that hold the headlight assembly in place.

NOTE: If you are only looking to replace the headlight assembly, you can disconnect the wiring harnesses and install your new assembly without removing the grille. However, if you are replacing the assembly due to front-end damage, there is a good chance that the plate behind the assembly is broken. For that, we'll have to proceed to step 3.

Step 2: Remove the 4 Phillips screws that hold the parking light in place.

Step 3: Pull the parking light from the front end of the car and disconnect the wiring harness.

Step 4: Remove the 10 screws that hold the grille in place. Once they have been removed, you can remove the grille from the front of the truck.

You'll have to remove the marker lights before removing the grille!

Step 5: Lift the grille and remove it from the truck.

Step 6: Remove the 4 retaining bolts to fully pull the headlight assembly from the vehicle.

Step 7: Disconnect the wiring harnesses from the assembly and remove completely.

NOTE: If you ordered your replacement headlight from Go-Parts, it may have new bulbs in place. This means that you won't have to use your old ones, and you can simply disconnect the harnesses, reattach them to your new assembly, and move forward!

Step 8: Reconnect the wiring harnesses and bolt the new assembly into place.

Step 9: Reattach the grille using a reversal of the removal steps.

Step 10: Reattach the parking lights once the grille is in place.

Step 11: Replace the 5mm retaining bolts on the top of the headlight assembly.
These Part Change / Installation Instructions Apply to:

92 1992, 93 1993, 94 1994, 95 1995, 96 1996, 97 1997, 98 1998, 99 1999 Chevrolet Suburban Replacement Instructions

Average Rating: 4.9 of 5 stars
40 Review(s)

Let your friends know this guide can help them!

Contact ©

Toll-Free: 1-877-321-PART

International: 1-916-273-4760

Our mission

We know how important it is for you to be back on the road, so we strive to make your buying experience as easy and fast as possible.

© 2015 GO-PARTS. All Rights Reserved.