Jeep Cherokee XJ Steering Gear: A Guide for 1989-1995 Models
Steering feel loose or sloppy? Here’s what you need to know before replacing your XJ's steering gear.
- The most common failure symptom is excessive steering wheel 'slop' or play, which is a major safety concern.
- Aftermarket parts for this model are remanufactured, not new. Quality from budget brands like Cardone can be inconsistent.
- Before replacing the box, inspect the frame rail for cracks, as this is a common weak point on the Jeep XJ.
- Always diagnose the entire steering system; other worn parts like the track bar or tie rod ends can mimic a bad steering box.
Is Your Cherokee's Steering Box Failing?
A failing steering gear on a Jeep Cherokee XJ isn't just an annoyance; it's a safety issue. Because the XJ's steering linkage is prone to wear, it's important to correctly diagnose the problem. Don't assume the steering box is the only culprit. Have a helper turn the steering wheel back and forth (with the engine off) while you inspect the entire system for play 🎬 Watch: How to check your Cherokee's steering for play, including the track bar, tie rod ends, and steering shaft.
Key Symptoms of a Bad Steering Gear:
- Excessive Steering Play: This is the most common complaint. You might have several inches of 'slop' or free play in the steering wheel before the wheels actually begin to turn. This makes the Jeep wander on the road and require constant correction.
- Power Steering Fluid Leaks: You may notice drips or wetness on the steering box itself, or on the ground beneath it. Leaks often occur from the seals on the input shaft (from the steering column) or the output/pitman shaft.
- Grinding or Popping Noises: A clunking or popping sound when turning, especially at low speeds like when parking, can point to internal problems in the gearbox. However, these noises can also come from worn ball joints or track bar mounts.
- Hard Steering: If turning the wheel suddenly becomes very difficult, the internal mechanics of the gearbox may be binding up.
A Special Note on Jeep XJ Frame Cracks
The area on the unibody frame where the steering box mounts is a known weak point on Cherokees. Before replacing your box, carefully inspect the frame for cracks 🎬 See this guide on identifying and fixing frame cracks, especially if you run larger tires. Also check the aluminum spacer between the box and the frame, as it is prone to breaking. A steering box brace is a highly recommended upgrade to prevent future frame damage.
Choosing an Aftermarket Steering Gear: New vs. Remanufactured
For a vehicle of this age, true "new" steering gears are generally not available or are extremely expensive. The aftermarket options available from brands like Cardone and BBB Industries are remanufactured units. This means an original factory part (a "core") has been taken apart, cleaned, inspected, and rebuilt with new seals and some new internal components.
The quality of these remanufactured parts can be inconsistent. Forum discussions among XJ owners frequently mention receiving remanufactured boxes from standard parts stores that have significant play or leak soon after installation. It is not uncommon for owners to go through multiple warranty replacements to find a good unit. While these parts are budget-friendly, be prepared for the possibility of quality control issues. Higher-cost, specialist remanufacturers like Red Head Steering are often recommended by enthusiasts for their higher quality and reliability, but they come at a premium price.
Frequently Asked Questions
Can I just adjust my old steering box?
There is an adjustment screw on top of the steering box that can remove a small amount of play. 🎬 Watch: How to properly adjust your steering box However, this is often a temporary fix. Overtightening this screw can cause the steering to bind and lead to premature failure of the box. If your box is leaking or has significant internal wear, adjustment will not solve the problem.
Are there any recalls on the 1989-1995 Cherokee steering gear?
No. Searches of the National Highway Traffic Safety Administration (NHTSA) database did not show any open recalls or relevant technical service bulletins (TSBs) for the steering gear specifically for the 1989-1995 Jeep Cherokee XJ model years.
What is the 'Durango Steering Box Swap' I keep hearing about?
Many Jeep owners upgrade to a steering gear from a Dodge Durango. This box is slightly larger and considered more durable, but it is not a direct bolt-in replacement and may require some modification. This guide focuses on direct-fit replacement parts for simplicity.
Do I need a special tool to remove the pitman arm?
Yes, a pitman arm puller is highly recommended. While some people get it off by striking the arm with a large hammer, a puller is the correct and safer tool for the job and reduces the risk of damaging other components. Some replacement steering gears come with a new pitman arm already installed, which can save you this step.
Helpful Videos
![Jeep Cherokee: How to Replace the Steering Box (+Durango Box Misinformation) [‘84-’01 XJ]](https://img.youtube.com/vi/zXWc9-Rd_tc/mqdefault.jpg)
![Fixing up a broken uni frame on a jeep cherokee xj [final walk around]](https://img.youtube.com/vi/KJ2bed9rSrY/mqdefault.jpg)
Technical Specifications
OEM Part Numbers: 52002333 52003323 52005729
Saginaw-style power steering gear box with a 3-bolt mounting pattern.
We Have This Part in Stock
The information in this article is provided for general reference and educational purposes only. Vehicle specifications, procedures, and part compatibility can vary by production date, trim level, and region. Always consult your vehicle's factory service manual and verify part numbers before purchasing or performing repairs. Safety-critical components such as airbags, seat belts, and braking systems should be installed by a qualified professional.
- Jeep Cherokee: