Chrysler Voyager Front Suspension Stabilizer Bar Bushing Replacement Guide (2000-2008)
Eliminate that front-end clunking noise from your 2000-2008 Chrysler Voyager by replacing worn stabilizer bar bushings.
- A clunking noise from the front end over bumps is the number one sign of bad stabilizer bar bushings on your Voyager.
- This is an affordable and common repair; quality aftermarket kits are widely available and effective.
- For a complete and lasting repair, it is highly recommended to replace the sway bar end links at the same time as the bushings.
- This is a feasible DIY job for those with basic tools and the ability to safely work under their vehicle, potentially saving over $100 in labor.
Is Your Voyager Making a Clunking Noise?
One of the most common complaints on the 2000-2008 Chrysler Voyager is a persistent clunking, rattling, or knocking sound from the front suspension. This noise is especially noticeable at lower speeds when driving over bumps or uneven roads. While several suspension parts can cause noises, the stabilizer bar bushings are a frequent and inexpensive culprit. In fact, a Technical Service Bulletin (TSB) was issued for earlier models in this generation for this exact issue, recommending the replacement of the sway bar bushings to fix the noise.
Choosing the Right Aftermarket Bushing Kit
You don't need to go to the dealer for this part. The aftermarket offers a wide variety of stabilizer bar bushing kits for your Voyager, often with improvements over the original design. The main choice you'll make is between standard rubber and premium synthetic materials, and between different brand quality tiers.
Aftermarket Brand Tiers
| Tier | Brands | Quality & Features |
|---|---|---|
| Premium / Heavy-Duty | Moog, Mevotech (Supreme) | Often feature improved materials like high-quality thermoplastic or polyurethane for longer life. Some kits, particularly from Mevotech, may include grease fittings for maintenance, which can extend their lifespan. Moog is well-regarded for its engineering and durability. |
| OEM-Quality / Standard | Delphi, Dorman | These brands aim to meet or exceed original equipment specifications. Delphi is a major OE supplier, and their aftermarket parts are generally reliable. Dorman provides a huge range of parts and is a solid choice for a standard replacement. |
| Economy / Value | QuickSteer | QuickSteer is a budget-friendly brand owned by the same parent company as Moog. These parts will get the job done at a lower price point but may have a shorter lifespan and warranty compared to premium options. |
How Much Does It Cost to Replace Stabilizer Bar Bushings?
This is one of the more affordable suspension repairs you can perform on your Voyager. The parts are inexpensive, and the labor is straightforward.
Estimated Costs
| Item | Estimated Cost |
|---|---|
| New Aftermarket Bushing Kit | $9 - $48 |
| Shop Labor | $100 - $200 |
| Total Professional Replacement | $109 - $248 |
| DIY Cost (Parts Only) | $9 - $48 |
Common Ordering Mistake
Stabilizer bars can come in different diameters. While most 2000-2008 Voyagers use a standard size, it's always best to verify your bar's diameter if possible before ordering. Some product listings will specify the exact diameter the bushing is designed for. Getting the wrong size will mean the bushing is either too loose, failing to solve the problem, or too tight to install.
🎬 Watch this guide on proper sway bar bushing orientation.Frequently Asked Questions
Do I need to replace the sway bar links at the same time?
It's a very good idea. The sway bar end links are also a common wear item and can cause similar clunking noises. Since you often have to disconnect the links to replace the bushings, you're already doing most of the labor. Replacing both the bushings and the links at the same time ensures a complete repair and a quiet front end. Many owners choose to do both simultaneously.
🎬 Watch: Detailed walkthrough for replacing both bushings and end links.Is this a difficult DIY job?
For a home mechanic with a good set of tools, this is a very manageable job. The most difficult part is often working in the tight space around the subframe and steering components. You will need to safely raise and support the front of the vehicle on jack stands. Applying penetrating oil to the bolts beforehand is highly recommended, as they can be rusty.
🎬 See how to replace sway bar bushings on a Voyager.What tools are needed to replace the bushings?
You will need a floor jack and jack stands, a lug wrench for the wheels, and a socket/ratchet set. Wrenches (around 15mm to 18mm) are also necessary. A pry bar can be helpful for moving the sway bar into position. If the sway bar links are being replaced, you may also need an Allen wrench to keep the link's stud from spinning.
Are there any recalls for this part?
No, there are no specific recalls for the stabilizer bar bushings on the 2000-2008 Chrysler Voyager. However, Chrysler did issue a Technical Service Bulletin (TSB 02-001-05) for a rattling or knocking sound on 2001-2005 models, identifying the sway bar bushings as the cause and recommending their replacement.
Helpful Videos
Technical Specifications
OEM Part Numbers: 4743021AA 4743669AB 4743669AC 4743454AC
The most critical specification is the inner diameter of the bushing, which must match the diameter of your vehicle's stabilizer bar.
We Have This Part in Stock
The information in this article is provided for general reference and educational purposes only. Vehicle specifications, procedures, and part compatibility can vary by production date, trim level, and region. Always consult your vehicle's factory service manual and verify part numbers before purchasing or performing repairs. Safety-critical components such as airbags, seat belts, and braking systems should be installed by a qualified professional.
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