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A Guide to Replacing Spark Plugs on Your 2011-2017 Volvo S60

Keep your Volvo's engine running smoothly by understanding when and how to replace your spark plugs.

3 minutes to read 2011-2017 Volvo S60
Difficulty
2/5
Est. Time
1.5 hrs
DIY Doable?
✅ Yes
Shop Labor
$120-$200
⚠️ Drivable, but... — You can drive, but a misfiring engine can cause damage to your catalytic converter over time, leading to a much more expensive repair.
Key Takeaways
  • Confirm your S60's engine (4-cyl, 5-cyl, or 6-cyl) before buying, as spark plugs are not interchangeable.
  • Using Genuine Volvo plugs or high-quality Iridium plugs from Bosch, NGK, or Denso is strongly recommended for best performance.
  • Symptoms like rough idle, poor acceleration, and a drop in MPG are strong indicators that your spark plugs need inspection.
  • Replacement is a manageable DIY task, but using a torque wrench for proper installation is critical to prevent engine damage.
The spark plug in your Volvo S60 is a small but critical part. It sits in the engine's cylinder head and creates a high-energy spark. This spark ignites the mixture of air and fuel, creating the small, controlled explosion that pushes the piston and powers your engine. This process happens thousands of times per minute to ensure your car starts easily and runs efficiently. Worn spark plugs can lead to poor performance, bad fuel economy, and other engine problems.

Signs of Failing Spark Plugs in Your S60

A side-by-side comparison showing a clean, new iridium spark plug versus a worn, carbon-fouled spark plug with a damaged electrode.
Comparing a healthy new spark plug (left) to a failed one (right); notice the heavy carbon deposits and electrode wear on the failed unit which causes misfires.

When your spark plugs are wearing out, your Volvo will give you several warning signs. You might feel the engine shake or vibrate when you're stopped at a light, which is known as a rough idle. Another common symptom is an engine misfire, where the car may hesitate, jerk, or lose power when you accelerate. Other signs include difficulty starting the engine, especially in the cold, and a noticeable decrease in your gas mileage. If the problem is bad enough, the 'Check Engine' light will turn on.

🎬 Watch: A visual guide to common symptoms of bad spark plugs.

Choosing the Right Aftermarket Spark Plugs

A set of premium aftermarket spark plugs from a reputable brand like Bosch or NGK in their retail packaging.
Choosing premium brands like Bosch, NGK, or Denso ensures your Volvo S60 maintains its performance, as these manufacturers often produce the original equipment for Volvo.

It is very important to choose the right spark plug for your specific engine. The 2011-2017 S60 was available with 5-cylinder, 6-cylinder, and modern 4-cylinder 'Drive-E' engines. 🎬 Watch: Spark plug replacement overview for Volvo 2.0L Drive-E engines. Always verify your engine type before purchasing.

Aftermarket Brand Quality Tiers

Tier Brands Assessment
OEM & Premium Aftermarket Genuine Volvo, Bosch, NGK, Denso Genuine Volvo plugs are often made by Bosch, NGK, or Denso to Volvo's exact standards and are highly recommended by specialists for guaranteed compatibility. Bosch, NGK, and Denso are top-tier aftermarket brands offering Iridium and Platinum plugs that provide excellent performance and long life, often meeting or exceeding original quality.
Standard Aftermarket Autolite, Champion These brands offer a reliable and budget-friendly option for replacement. While they perform the job, they may not have the same longevity or performance characteristics as the premium Iridium plugs, especially in Volvo's turbocharged engines.

Service Action for 2015-2016 Models

Volvo issued Service Action S29842 for some 2015–2016 S60 models with 4-cylinder engines due to spark plugs that could crack. The action involved replacing the original plugs with an improved design. While this service action expired on Dec 31, 2019, it highlights the importance of using the correct, updated parts for these specific engines.

Frequently Asked Questions

The engine bay of a Volvo S60 with the plastic cover removed, showing the ignition coils that sit atop the spark plugs.
To access the spark plugs on the S60, you must first remove the plastic engine cover and disconnect the individual ignition coils.
How often should I replace the spark plugs on my Volvo S60?

The recommended replacement interval can vary. Volvo's official schedule may suggest around 60,000 miles. However, many mechanics and enthusiasts, especially for turbocharged models, recommend a shorter interval of 50,000 miles to maintain peak performance. High-quality Iridium plugs can last longer, but it's best to check your owner's manual and inspect them for wear.

What is a 'spark plug gap' and do I need to set it?

The spark plug gap is the small space between the center and ground electrodes. The spark must jump this gap to ignite the fuel. Most modern spark plugs from brands like Bosch and NGK come 'pre-gapped' for your engine. However, it's a professional tip to always double-check the gap with a feeler gauge before installation to ensure it matches your engine's specifications.

Is it okay to use aftermarket spark plugs instead of Genuine Volvo?

Yes, but it's important to choose a high-quality brand. Many Volvo specialists prefer using Genuine Volvo plugs because they are guaranteed to work perfectly. However, premium aftermarket brands like Bosch, NGK, and Denso are often the original manufacturers for Volvo and offer excellent Iridium or Platinum options that are a reliable alternative. Avoid the cheapest options, as they may not perform well in Volvo's turbocharged engines.

Can I replace the spark plugs myself?

Yes, for many owners, this is a very feasible DIY job that can be done with basic tools. The process involves removing the plastic engine cover, unplugging and removing the ignition coils that sit on top of the plugs, and then using a special spark plug socket to remove and replace the plugs. It is critical to use a torque wrench to tighten the new plugs to the correct specification to avoid damaging the engine.

🎬 See this DIY walkthrough for replacing S60 plugs and coils.
SYMPTOMS OF BAD SPARK PLUGS
SYMPTOMS OF BAD SPARK PLUGS
SYMPTOMS OF BAD SPARK PLUGS
SYMPTOMS OF BAD SPARK PLUGS
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Technical Specifications

OEM Part Numbers: 32290011 31380014 31673604 8692071

Varies by engine. Common materials are Iridium and Platinum. Plugs are often pre-gapped, but the gap should be verified before installation. Torque specifications are critical and range from 13-22 ft-lbs depending on the engine type.

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The information in this article is provided for general reference and educational purposes only. Vehicle specifications, procedures, and part compatibility can vary by production date, trim level, and region. Always consult your vehicle's factory service manual and verify part numbers before purchasing or performing repairs. Safety-critical components such as airbags, seat belts, and braking systems should be installed by a qualified professional.

Year Coverage
This article covers the Spark Plug for:
  • Volvo S60: 2011201220132014201520162017
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