Choosing the Right Aftermarket Disc Brake Pads for Your 2016-2025 Volvo XC90
Stop dealing with excessive brake dust and noise by selecting the best aftermarket pads for your luxury SUV.
- To avoid excessive brake dust, choose aftermarket ceramic pads from brands like Akebono or Powerstop.
- The rear brakes require putting the Electronic Parking Brake (EPB) into 'Service Mode' before you can replace the pads.
- Volvo has issued TSBs for brake squeal; using updated pad materials can solve noise issues.
- Always replace rotors with pads on the XC90 to prevent vibration and ensure optimal performance.
Signs Your XC90 Needs New Brake Pads
Your Volvo is designed to let you know when its brakes need attention. You might see a warning light on your dashboard, which is the most direct indicator. Other common signs include a squealing or screeching sound when you brake, a grinding noise, or a vibration or pulsation in the brake pedal or steering wheel. If you notice your XC90 pulling to one side while braking, it's also a sign that your brake system needs immediate inspection.
Known Issues, Recalls, and Technical Service Bulletins (TSBs)
Brake-Related Recalls and TSBs
Safety Recall (PHEV Models): Volvo has issued a safety recall for certain 2020-2026 XC90 Plug-in Hybrid (PHEV) models due to a software issue that could cause a temporary loss of brake function when coasting downhill in "B" mode for an extended period. This is remedied with a free software update from a dealer or over-the-air. This recall does not affect the physical brake pads or rotors themselves but is a critical safety update for the braking system.
Technical Service Bulletins (TSBs): Volvo has released several TSBs for the 2016-2025 XC90 related to brake noise. TSB TJ 30934.10.0 addresses front brake squealing on 2016-2017 models and recommends a new pad formulation (P/N 31499906) and, in some cases, new discs with a different metal composition to solve the issue. Other TSBs, like TJ 33876.2.0 and TJ33506-2-0-2018, address squealing from the rear brakes at low speeds, sometimes caused by the electronic parking brake piston not retracting properly. If you experience persistent brake noise, referencing these TSBs with your mechanic can lead to a specific fix.
Choosing the Right Aftermarket Brake Pads for Your XC90
One of the most common complaints from owners about the original equipment (OEM) Volvo brake pads is the excessive amount of dark brake dust that quickly coats the wheels. Many also find the OEM pads contribute to premature rotor wear or vibration. Aftermarket pads offer a solution, often providing lower dust, less noise, and better value.
Brake pads for your XC90 come in different materials, mainly ceramic and semi-metallic.
- Ceramic Pads: These are popular for daily driving. They produce a fine, light-colored dust that is much less noticeable than the dark dust from semi-metallic pads. They are also known for being very quiet. Brands like Akebono, Powerstop (Z16/Z17), and some Brembo options offer excellent ceramic pads.
- Semi-Metallic Pads: This is what most European manufacturers, including Volvo, use as original equipment. They offer a strong bite and consistent performance across a wide range of temperatures. However, they are the primary source of heavy brake dust. Brands like Textar, Pagid, and Ferodo are often the original equipment suppliers, so choosing them is like getting a dealer part without the Volvo box.
Recommended Aftermarket Brands
Based on owner feedback and brand reputation, here is a breakdown of available brands:
- Premium Ceramic (Low Dust & Quiet): Akebono is highly regarded for its clean and quiet performance. Powerstop Z17 Evolution pads are also a popular choice for reducing dust and noise.
- OEM-Equivalent (Original Feel & Performance): If you want the same performance as the factory pads, look for brands like Textar, Pagid, or ATE. These companies are original equipment suppliers to Volvo, so their aftermarket parts often match the dealer parts in quality.
- Performance Upgrade: For drivers seeking a firmer pedal feel and enhanced stopping power, brands like EBC Brakes and Brembo offer performance-oriented options. Be aware that some high-performance pads may create more dust or noise than standard pads.
- Value & Reliability: Brands like Centric, Dynamic Friction, and Wagner Brakes provide a good balance of quality and affordability for everyday use.
Pro Tip: Always Replace Rotors with Pads
Many XC90 owners and mechanics report issues with brake vibration or pulsation. This is often caused by warped brake rotors. The original Volvo rotors and pads are designed to wear together. To ensure smooth, quiet braking and avoid vibration issues, it is highly recommended to replace your brake rotors at the same time 🎬 Watch this step-by-step guide for replacing front pads and rotors. as your pads. Trying to save money by putting new pads on old rotors often leads to poor performance and having to do the job again.
| Item | Estimated Cost |
|---|---|
| New Aftermarket Brake Pad Set (per axle) | $33.91 - $249.70 |
| New OEM Brake Pad Set (per axle) | $100 - $250 |
| Shop Labor (per axle) | $80 - $189 |
| Total Professional Replacement (Aftermarket, per axle) | $114 - $439 |
| Total Professional Replacement (OEM, per axle) | $180 - $439 |
Frequently Asked Questions
Do I need special tools to change the rear brake pads?
Yes. The 2016-2025 Volvo XC90 has an Electronic Parking Brake (EPB). To replace the rear pads, the EPB must be put into 'Service Mode' or 'Brake Pad Replacement Mode'. This retracts the electronic caliper piston. This is typically done using the vehicle's central touchscreen display 🎬 See how to service rear brakes with the electronic parking brake. or a compatible diagnostic scan tool. You cannot simply push the rear caliper piston back in like on the front brakes.
Why are my new aftermarket brakes noisy?
Noise from new brakes is often caused by improper installation or bedding-in. All contact points on the caliper bracket and the back of the pads must be cleaned and lubricated with a high-temperature ceramic brake paste. Additionally, new pads and rotors need to be 'bedded-in'. This process involves a series of controlled stops to transfer an even layer of pad material onto the rotor face, ensuring quiet and smooth operation. Some performance pads may also be inherently noisier than standard ceramic pads.
Do I have to replace the brake pad wear sensor?
The second-generation Volvo XC90 (2016+) does not use traditional brake pad wear sensors that need to be replaced. Instead, the vehicle calculates pad life based on driving habits and other factors, and it will display a message on the dashboard when it's time for a replacement.
What size brakes does my XC90 have?
The XC90 was available with different brake sizes (e.g., 17-inch, 18-inch, 19-inch) depending on the model year, trim, and engine. It is critical to verify your specific brake size before ordering parts. You can often find this information on your vehicle's original sticker, by measuring the diameter of the brake rotor, or by providing your VIN to a parts specialist.
Helpful Videos
Technical Specifications
OEM Part Numbers: 32373161 31687101 31499906 32373125
Brake sizes vary by trim (17", 18", 19"). Verify your vehicle's specific rotor diameter before ordering. Rear replacement requires putting the Electronic Parking Brake into service mode via the vehicle's display or a scan tool.
We Have This Part in Stock
The information in this article is provided for general reference and educational purposes only. Vehicle specifications, procedures, and part compatibility can vary by production date, trim level, and region. Always consult your vehicle's factory service manual and verify part numbers before purchasing or performing repairs. Safety-critical components such as airbags, seat belts, and braking systems should be installed by a qualified professional.
- Volvo XC90:
- 🎬 Helpful Videos
- 🛍️ Shop This Part
- Signs Your XC90 Needs New Brake Pads
- Known Issues, Recalls, and Technical Service Bulletins (TSBs)
- Brake-Related Recalls and TSBs
- Choosing the Right Aftermarket Brake Pads for Your XC90
- Recommended Aftermarket Brands
- Pro Tip: Always Replace Rotors with Pads
- Frequently Asked Questions
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