2005-2016 Honda CR-V Radiator Support: Damage, Part Numbers & Replacement Guide
A complete guide to identifying collision damage, finding the correct part number for your CR-V's generation, and understanding the complex replacement process.
- Radiator support failure is almost always caused by a front-end collision, not by age or wear.
- Replacement is a complex, weld-in job for most CR-V models in this year range and is not recommended for DIYers without welding and bodywork experience.
- Part numbers are specific to each CR-V generation (2005-06, 2007-11, 2012-16) and are not interchangeable.
- For 2012-2016 models, ensure the support is for a vehicle WITHOUT adaptive cruise control, as the part for the Touring trim is different.
Primary Cause of Failure: Collision Damage
Unlike mechanical parts that wear out over time, a radiator support typically only needs replacement due to damage from a front-end accident. Even a seemingly minor impact can bend, crack, or warp this component, compromising its structural integrity and the alignment of everything it holds. 🎬 Watch: A full rebuild after a front-end collision Rust can also weaken the support over many years, particularly in climates where road salt is used, but collision is the most common reason for replacement.
Symptoms of a Damaged Radiator Support
The signs of a bad radiator support are almost always visual and related to how the front-end components fit together. You won't typically get a check engine light, but you will notice physical problems.
- Poor Panel Alignment: The most obvious symptom is misalignment of the front body panels. You may see uneven gaps between the hood and fenders, or between the bumper and headlights.
- Hood Latching Issues: If the support is bent, the hood latch it holds may be out of position. This can make the hood difficult to close securely or cause it to pop open unexpectedly.
- Visible Damage: A visual inspection under the hood will often reveal the problem. Look for cracks (especially near mounting points), bent or crumpled sections of the metal or plastic support, or non-factory welds indicating a previous, poor-quality repair.
- Cooling Problems: In severe cases, a deformed support can push on the radiator or condenser, causing a coolant or refrigerant leak. This can lead to engine overheating or a non-functional air conditioning system.
- Unusual Noises: A loose or broken support can cause rattling or clunking sounds from the front of the vehicle, especially when driving on bumpy roads.
Warning: The radiator support on many Honda CR-V models is a weld-in component, not a simple bolt-on part. Replacement requires drilling or grinding out dozens of factory spot welds 🎬 See how to properly drill out factory spot welds to remove the old support and welding the new one into place. This is a job for an experienced technician or a body shop.
Generation-Specific Part Numbers (2005-2016)
It is critical to use the correct radiator support for your CR-V's specific generation, as they are not interchangeable. Using the wrong part will result in improper fitment of the radiator, headlights, and bumper.
Second Generation (2005-2006)
These models use a steel support assembly. The primary part number is 60400-S9A-A01ZZ, which supersedes older numbers like 60400-S9A-A00ZZ and 60400-S9A-300ZZ.
Third Generation (2007-2011)
For this generation, the common OEM part number is 60400-SXS-A00ZZ. Some parts catalogs may show a distinction for models built in 2010-2011, but this appears to be the main service part number.
Fourth Generation (2012-2016)
This generation has several part numbers that have been superseded over time. The most current primary part number is 60400-T1W-A10ZZ. This part replaces previous numbers including 60400-T0A-A00ZZ, 60400-T0G-A00ZZ, and others.
Compatibility Warning: For 2012-2016 models, you must use a support designed for vehicles WITHOUT adaptive cruise control (ACC). The Touring trim level was equipped with ACC, and its radiator support has different mounting points for the ACC sensor. Using a standard support on a Touring model (or vice-versa) will not work.
Buying a Used 2005-2016 CR-V Radiator Support: What to Check
Since this part is replaced due to damage, inspecting a used or recycled OEM part is crucial. A straight, undamaged OEM support is often superior in fit and material quality to a cheap new aftermarket part.
- Check for Hidden Damage: Carefully inspect the entire part, especially around headlight buckets and frame mounting points, for any cracks, tears, or stress marks.
- Verify Straightness: Lay the support on a flat surface to check for any warping or twisting. Even a slight bend can make aligning the front end impossible.
- Look for Previous Repairs: Be wary of any signs of body filler (Bondo), fresh paint in just one area, or sloppy, non-factory welds. A "repaired" support has compromised structural integrity and should be avoided.
- Confirm Part Numbers: Match the OEM part number to your vehicle's generation. Do not rely on visual comparison alone, as small differences can exist.
- Why Used OEM is a Good Choice: Original Honda parts are made from high-strength steel and are manufactured to precise specifications. This ensures that all mounting points for headlights, fenders, and the bumper will line up correctly, which is a common problem with low-quality aftermarket supports.
Cost of Replacing a CR-V Radiator Support
The cost can vary significantly based on the part source and labor rates. Because this is often a weld-in part, labor is a major expense.
| Part/Service | Estimated Cost |
|---|---|
| New OEM Part | $200 - $450 |
| New Aftermarket Part | $85 - $180 |
| Used OEM Part | $125 - $300 |
| Shop Labor (Body Shop) | $800 - $1,500+ (estimated 8-12 hours) |
Known Issues, Recalls, and TSBs
While the 2005-2016 Honda CR-V has been subject to several safety recalls, none are directly related to the radiator support itself. Recalls for this period primarily concern Takata airbag inflators and a driver's side power window master switch. Any damage to the radiator support would be considered the result of a collision or external event, not a manufacturing defect.
Frequently Asked Questions (FAQ)
Can I drive with a damaged radiator support?
It is not recommended for anything other than a short, slow trip to a repair shop. A damaged support may not hold the radiator securely, putting it at risk of being punctured, which would cause rapid engine overheating. Additionally, misaligned headlights can be a safety hazard and potentially illegal.
Is replacing a radiator support a DIY job?
For most people, no. This is an advanced repair. Because the support is typically welded to the vehicle's frame rails, it requires specialized tools like spot weld cutters and a welder for proper installation. It also requires removing the entire front bumper, headlights, and cooling system components. 🎬 Watch: Step-by-step radiator support removal and replacement Incorrect installation can compromise the vehicle's structural safety.
What is the difference between the 'upper tie bar' and the full support?
The upper tie bar is the top-most cross-piece of the radiator support, often holding the hood latch and top radiator mounts. The full radiator support is the entire assembly, including the upper tie bar, side panels, and lower crossmember. In most cases of front-end damage, the entire support assembly needs to be replaced to ensure proper alignment.
Does a new or used radiator support need to be painted?
Yes. New supports, whether OEM or aftermarket, typically come coated in a black primer (e-coat) that is not a final, protective finish. It should be properly prepped and painted with automotive-grade paint to prevent rust and corrosion, especially on the weld points.
Helpful Videos
Technical Specifications
OEM Part Numbers: 60400-S9A-A01ZZ 60400-S9A-A00ZZ 60400-S9A-300ZZ 60400-SXS-A00ZZ 60400-T1W-A10ZZ 60400-T0A-A00ZZ 60400-T0G-A00ZZ 60400-T0A-A10ZZ 60400-T0G-A01ZZ 60400-T1W-A00ZZ
Material is primarily steel. Some models may incorporate plastic components. The part is typically a weld-in assembly.
We Have This Part in Stock
The information in this article is provided for general reference and educational purposes only. Vehicle specifications, procedures, and part compatibility can vary by production date, trim level, and region. Always consult your vehicle's factory service manual and verify part numbers before purchasing or performing repairs. Safety-critical components such as airbags, seat belts, and braking systems should be installed by a qualified professional.
- Honda CR-V:
- 🎬 Helpful Videos
- 🛍️ Shop This Part
- Primary Cause of Failure: Collision Damage
- Symptoms of a Damaged Radiator Support
- Generation-Specific Part Numbers (2005-2016)
- Second Generation (2005-2006)
- Third Generation (2007-2011)
- Fourth Generation (2012-2016)
- Buying a Used 2005-2016 CR-V Radiator Support: What to Check
- Cost of Replacing a CR-V Radiator Support
- Known Issues, Recalls, and TSBs
- Frequently Asked Questions (FAQ)
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