Spark plugs-also called ignition plugs or engine plugs-fire the fuel-air mix that moves every Ford F-150 made since 1975. A clean, correctly gapped plug keeps the truck starting fast, idling smooth, saving fuel, and passing emissions checks. Most modern F-150s can go 60,000 - 100,000 miles on one set of iridium or platinum plugs, but hard towing, dusty roads, or short trips can cut that in half. Ford lists a 0.044-inch gap for many recent 5.0 L and 3.5 L EcoBoost engines, and hand-tightening plus ⅜-turn (about 13 ft-lb) seats the plug without crushing the gasket. When misfires pop up, changing plugs is cheap insurance-especially on 2004-2008 5.4 L 3-valve motors that are prone to plug breakage if removed dry. Keeping up with this small part protects catalytic converters, saves up to 4 % on fuel, and keeps the check-engine light dark. (performancefordtruckcountry.com, autolite.com, Jalopnik, aa1car.com, US EPA)
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What a Plug Does
A spark plug sends a quick electric arc across its tip to ignite gasoline thousands of times every minute. Without that spark, combustion stalls and the truck will not run. Diesels use compression instead, which is why they have zero spark plugs. (Car and Driver)
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Fit & Compatibility
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Specs & Torque
| Item | Spec | Why It Matters |
| Gap | 0.040 - 0.044 in. (1.0 - 1.1 mm) | Correct gap ensures full burn and prevents misfire. |
| Thread | 14 mm, 1.25 pitch (most 2011-up) | Match threads to avoid stripping heads. (autolite.com) |
| Torque | 13 ft-lb (18 N·m) aluminum heads | Seats gasket, avoids stuck or loose plugs. |
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Finger-tight first, then use a torque wrench. On taper-seat plugs give only an extra ⅛-turn. (NGK Spark Plugs)
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When to Replace
Ford's maintenance schedule calls for new plugs every 60k - 100k miles on gasoline F-150s. (performancefordtruckcountry.com, Laporan Konsumen) AAA notes that heavy towing, short trips, or modified engines can shorten life to 30k miles. (cluballiance.aaa.com)
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Trouble Signs
Automotive journalists list misfire and hesitation as the top clues a plug is failing. (Jalopnik) AAA adds that fouled tips or heavy carbon mean it is time to swap. (acg.aaa.com)
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Installation Tips
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Materials & Performance
Iridium plugs last the longest because the metal melts at 4,230 °F-about 1,000 °F hotter than copper-so the tip stays sharp and needs less voltage. (NGK Spark Plugs) Platinum costs less but still doubles the life of copper. Nickel-alloy designs resist corrosion on flex-fuel models. (dealer.parts.ford.com)
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Heat Range & Science
A plug's heat range shows how fast it sheds heat. Too "hot" can cause pre-ignition; too "cold" may foul. SAE research links proper heat spread to smoother cold starts and lower hydrocarbon emissions. (sae.org, sae.org) Always stay in the factory range unless you install forced induction or race fuel.
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Emissions & Economy
EPA guidelines list spark plug inspection as an annual pollution-prevention step because a weak spark raises hydrocarbon output. (US EPA) Car and Driver testing found fresh plugs plus correct octane restored lost power and MPG in an F-150 5.0 L test truck. (Car and Driver)
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Cost & Value
DIY plug swaps average one hour with basic tools and save labor costs. Consumer Reports says modern plugs can last 100,000 miles, making them one of the lowest-cost maintenance items per mile. (Laporan Konsumen)
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Q: How many plugs does my F-150 have?
A: One per cylinder-so 6 on V6 engines and 8 on V8s. (parts.ford.com)
Q: Can I gap iridium plugs?
A: Yes, but use a wire-style gauge and gentle pressure to avoid cracking the thin iridium tip. (NGK Spark Plugs)
Q: What happens if I over-tighten a plug?
A: Threads in the aluminum head can strip, causing costly repairs, or the porcelain can crack and misfire. Keep torque near 13 ft-lb. (autolite.com)
Q: Are copper plugs bad?
A: No-copper fires strong but wears faster, so change them around 30,000 miles instead of 100,000. (cluballiance.aaa.com)
Q: Do bad plugs hurt fuel economy?
A: Yes. Even one misfiring plug can cut mileage by 2 - 4 %. (Jalopnik)
Q: Why did my 5.4 L plug break in half?
A: Carbon builds up on the long 2-piece plug. Follow Ford's cleaning procedure and slow removal steps to avoid breakage. (aa1car.com)
Q: Should I use anti-seize?
A: Ford and most plug makers say no on nickel-plated threads; anti-seize can lead to over-torque. (dealer.parts.ford.com)
Q: Can I clean and reuse old plugs?
A: Light deposits can be brushed off, but deep carbon or worn electrodes mean the plug should be replaced. (acg.aaa.com)
Q: Does changing plugs void my warranty?
A: No, but using the wrong heat range or gap can deny related claims. Always keep receipts and follow Ford specs. (sae.org)
Q: How do spark plugs affect emissions tests?
A: A strong spark burns fuel completely, lowering hydrocarbon output and helping pass state inspections. (US EPA)
Keeping fresh spark plugs in your Ford F-150 is quick, affordable, and one of the best ways to keep the world's best-selling pickup running strong.
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